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Fluorocarbon (PVDF) Coating for Alucobond Aluminum Composite Panels (ACPs)
Source:Jack Ying SHANDONG MAIKESEN NEW MATERIALS CO.,LTD | Author:Jack Ying SHANDONG MAIKESEN NEW MATERIALS CO.,LTD | Published time: 67 days ago | 141 Views | Share:
Fluorocarbon (PVDF) Coating for Alucobond Aluminum Composite Panels (ACPs)

Fluorocarbon coatings, commonly referred to as **PVDF (Polyvinylidene Fluoride)** coatings, are the gold standard for Alucobond aluminum composite panels (ACPs) used in high-performance architectural applications. This advanced coating technology ensures exceptional durability and aesthetic longevity, making it ideal for exterior facades, signage, and harsh environments.  

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### **1. Composition & Technology**  

- **Base Resin**: 70% PVDF resin (e.g., Kynar 500® or Hylar 5000®) blended with 30% acrylic.  

- **Layers**:  

  - **Primer**: Enhances adhesion (5–10 μm).  

  - **PVDF Topcoat**: 20–35 μm thickness.  

  - **Clear Coat** (optional): Additional UV protection.  

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### **2. Key Advantages**  

| **Property**          | **Performance**                          | **Industry Standard**          |  

|-----------------------|------------------------------------------|--------------------------------|  

| **Weather Resistance**| Retains 95% color & gloss after 20+ years| AAMA 2605-20                   |  

| **Chemical Resistance**| Resists acids, alkalis, and pollutants   | ASTM D1308                     |  

| **UV Stability**      | Reflects 85%+ UV radiation               | ISO 11507                      |  

| **Self-Cleaning**     | Low surface energy repels dirt & graffiti| DIN 55662                      |  

| **Fire Safety**       | Class A2/B1 fire rating (with mineral core)| EN 13501-1                  |  


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### **3. Application Process**  

1. **Surface Pretreatment**:  

   - Chromate-free chemical cleaning (e.g., zirconium-based).  

   - Chromatic conversion coating (3–5 μm) for enhanced corrosion resistance.  

2. **Coating Method**:  

   - Roller coating or electrostatic spray.  

   - Cured at 200–250°C for 8–12 minutes.  

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### **4. Quality Control**  

- **Color Consistency**: ΔE ≤1.5 (measured by spectrophotometer).  

- **Adhesion Test**: Cross-cut test ≥4B (ISO 2409).  

- **Hardness**: ≥1H (ASTM D3363 pencil hardness).  

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### **5. Environmental Compliance**  

- **VOC Emissions**: <50 g/L (meets LEED v4.1 criteria).  

- **Recyclability**: Fully compatible with aluminum recycling streams.  

- **Certifications**: RoHS, REACH, and GreenGuard Gold.  

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### **6. Global Projects Using PVDF ACPs**  

- **Burj Khalifa, Dubai**: Withstands desert UV and sandstorms.  

- **Shanghai Tower**: Maintains gloss despite coastal salinity.  

- **London Heathrow T5**: Resists jet fuel exhaust and de-icing chemicals.  

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**Why Choose PVDF-Coated ACPs?**  

- **Cost Efficiency**: Reduces repainting cycles (saves 60% lifecycle costs).  

- **Design Flexibility**: Available in 300+ RAL colors and custom metallic finishes.  

- **Warranty**: Leading manufacturers offer 15–30-year warranties.  

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*For technical datasheets or coating specifications, consult ACP suppliers with ISO 9001-certified PVDF coating lines.*  


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**Note**: PVDF-coated ACPs outperform PE-coated panels in harsh climates. Always verify the resin content (≥70% PVDF) for premium quality.